Effective Solution for Industrial Laser Fume Extraction Systems

In modern industrial settings, the efficient management of fumes and dust generated during manufacturing processes is crucial for both environmental compliance and worker safety. One such solution that has proven to be highly effective is the LW12 series Laser Fume Extraction system, designed specifically to address the challenges of dust and fume emissions from high-power laser cutting machines.

This customer works in resource recycling. His workshop is a spacious facility, measuring an impressive 15 meters in length and 4 meters in width. Within this expansive space, multiple advanced 6000w laser cutting machines are strategically positioned. Each of these laser machines is equipped with a rail system that stands at a height of 0.6 meters, facilitating smooth and precise movement during the cutting process.

The primary challenge faced by this customer was the significant amount of dust and fumes generated during the laser cutting process. These emissions not only posed a risk to the health of the workers but also affected the overall efficiency and lifespan of the equipment. Therefore, an effective fume extraction system was essential to maintain a clean and safe working environment.

Customer Condition

Laser Cutting Machine Power	6000w
Bed Thickness	50mm
Product	LW12 series Laser Fume extraction

The Process of Laser Fume Extraction Installation

Recognizing the need for an effective dust removal solution in such an environment, Qingdao Power Space, a leading company specializing in environmental protection equipment, was commissioned to design and implement a custom solution. The process began with a series of meticulous on-site field surveys conducted by Qingdao Power Space's team of experts. These surveys were essential in understanding the unique requirements and challenges presented by the customer's workshop, including the layout, equipment configuration, and operational processes.

After careful analysis and consideration of the customer's needs and the actual working conditions on-site, Qingdao Power Space set out to design and develop a custom-made laser dust removal equipment. This laser dust collector was specifically tailored to address the dust and fume emissions generated during the cutting processes in the workshop. The design focused on maximizing efficiency while ensuring minimal disruption to the existing workflow.

 

The installation process involved integrating the LW12 series Laser Fume Extraction system with the existing laser cutting machines. The system was designed to capture fumes at the source, preventing them from spreading throughout the workshop. The installation team ensured that the system was seamlessly integrated with the existing infrastructure, minimizing downtime and ensuring a smooth transition to the new setup.

The Evaluation of LW12 Laser Fume Extractor 

The resulting laser fume extraction system has proven to be versatile and adaptable, making it suitable for a variety of cutting processes, including gantry laser cutting, plasma cutting, and flame cutting. This versatility ensures that regardless of the cutting technique employed, the workshop environment remains clean and safe for the operators and the equipment. The successful implementation of this dust removal system not only improves the working conditions but also contributes to the overall efficiency and productivity of the customer's workshop.

One of the key features of the LW12 series Laser Fume Extraction system is its ability to handle high volumes of dust and fumes while maintaining high filtration efficiency. The system is equipped with advanced filtration modules that effectively capture and neutralize harmful particles, ensuring that the air quality within the workshop meets industry standards. Additionally, the system's modular design allows for easy maintenance and upgrades, ensuring long-term reliability and performance.

About LW12 Laser Fume Extractor

Power Space has designed a laser fume extraction system for laser cutting equipment that uses a suction and blowing method for smoke and dust collection. The fume extraction's main unit is equipped with a pre-filter module that can effectively filter out large particulate matter, reducing the impact and consumption on the filter material, thus extending the service life of the filter material. 

At the same time, it can prevent sparks from entering the purification chamber, which could cause a fire, ensuring the safe use of the equipment. The plasma cutting smoke purifier is also equipped with an automatic ash cleaning system, where the dust adsorbed on the surface of the filter material is shaken off by the airflow and collected in the dust collection hopper at the bottom of the chamber. Regular cleaning of the dust collection hopper is all that is required. 

After the application of the laser fume extraction system designed by Power Space for the plasma cutting equipment, it received unanimous praise from the employees. It effectively solved the problem of large amounts of smoke and dust pollution generated during the operation of the enterprise's laser cutting machines, protecting the health of the employees.