Client's work condition

This client's mainly processes are welding metal products and electrical equipment, and is responsible for the installation and maintenance of mechanical equipment. The workshop has 5 robotic welding arms that produce a large amount of welding fumes. Although professional protective equipment has been provided for the workers, it still cannot solve the problem of dust pollution at source.

Why install high vacuum fume extractor

Considering the distinctive conditions of the client's operation, Power Space decided to install high vacuum fume extractor. This particular type fume extractor presents several advantages:

1.Collecting fumes at the source with high collection efficiency. The source collection of dust achieves a collection efficiency of over 99%, ensuring a significant improvement in the air quality within the production workshop. This efficient collection method captures the dust the moment it is generated, thus preventing its dispersion in the workshop and providing employees with a cleaner and safer working environment.

2.Doesn't affect the welding quality and doesn't disrupt the welding shielding gas. The system is ingeniously designed to have no impact on the quality of robotic welding and does not disrupt the protective gas environment crucial to the welding process. This ensures both the quality and appearance of the weld joints and maintains the stability of the welding process, guaranteeing the final product quality.

3. Compatible with different robot welding torches. The diameter of the exhaust duct is only 30 millimeters; this compact design allows it to easily fit various models of robotic welding torches. Whether for large or small welding projects, this system can adapt flexibly, greatly improving the versatility and applicability of the equipment.

4. Less 1/2 power consumption than ordinary welding fume extractors. Compared to traditional welding fume extractors, the power consumption of this device is only half, meaning that while achieving efficient dust collection, it also significantly reduces energy consumption, thus lowering operating costs. This energy-saving design not only helps the company reduce operational expenses but also aligns with the environmental concept of energy conservation and emission reduction, contributing to the sustainable development of the enterprise.

The evaluation of high vacuum fume extraction

After the installation of the advanced high vacuum fume extractor, the customer carefully examined the surface of the advanced this fume extraction unit as well as its related accessories to ensure there was no damage or missing parts before conducting functional tests. During the comprehensive check, no issues were found.